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Reference Design For Brushless DC Motor Driver

A brushless DC (BLDC) motor driver for energy instruments that declare to satisfy the calls for of recent motor management functions.

Reference Design For Brushless DC Motor Driver

A brushless DC (BLDC) motor driver is critical for energy instruments because it controls the motor’s pace, path, and torque. It receives indicators from a controller or a person and converts them into the suitable output indicators to drive the motor. BLDC motors have gotten more and more standard in energy instruments as a result of their excessive effectivity, reliability, and lengthy lifespan in comparison with conventional brushed motors. To simplify the design course of, Microchip has launched a reference design of the BLDC motor driver for energy instruments that goals to streamline the design course of. The driving force claimed to be designed for high-performance, cost-effective motor management functions, particularly these present in energy instruments comparable to drill machines, disc cutters, round saws, leaf blowers, and extra. The Reference Design can energy Brushless DC/everlasting magnet synchronous motor (BLDC/PMSM) motors with a peak energy of 800W and RMS section currents of as much as 50A. It will possibly function with enter voltages starting from 12.5V to 28V, making it appropriate for functions powered by battery strings of as much as 6S (Li-Ion cells).

The reference design is predicated on dsPIC33CK high-performance Digital Sign Controller (DSC). This design showcases the potential of the DSC when used along side the half-bridge steel oxide semiconductor area impact transistor (MOSFET) driver household for controlling energy instruments. Six high-performance MOSFET transistors with low drain-to-source resistance have been utilized to implement a three-phase inverter able to dealing with high-phase currents with minimal conduction losses. To drive these MOSFETs, the MIC4605 MOSFET drivers have been employed. Moreover, an MCP9700A temperature sensor has been integrated to observe the temperature of those energy MOSFETs, defending in opposition to overheating.

Block Diagram
Block Diagram

The BLDC motor driver design contains a pulse width modulation (PWM) switching frequency vary of 12kHz to 50kHz. The design helps sensored/sensorless motor management algorithms and onboard temperature measurement. The brushless DC motor driver for energy instruments reference design is a complete standalone motor controller designed to be used with PMSM/BLDC in energy instruments. The board can drive a three-phase brushless DC motor with a steady 15A RMS (root imply sq.) section present, rated for a voltage vary between 12.5V and 28V. The design is well-equipped with each {hardware} and software program. Nonetheless, customers can modify or fine-tune the offered firmware utilizing a PicKIT4 and MPLAB X IDE (built-in growth atmosphere) in-Circuit debugger/programmer. 

This reference design has been examined by Microchip. It comes with Invoice of Materials (BOM), schematics, Printed circuit board (PCB) structure, and so forth. You could find further information in regards to the reference design on the corporate’s web site. To learn extra about this reference design, click on right here.

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